Get your FREE Hot Sauce Kit & enter to win a Napoleon BBQ! Learn more.

Tube Assembly

Tompkins specializes in partnering with OEMs to provide a full range of custom products, from hydraulic adapters to custom hose and tube kits. We utilize cutting-edge design and precision manufacturing to deliver systems that elevate your equipment’s performance and reliability.

CONNECT WITH US
DOWNLOAD BROCHURE
Tube assembly manufacturing is a cornerstone of many industrial applications, weaving together precision engineering with meticulous attention to detail. Central to creating resilient and efficient tubing systems, this manufacturing process encompasses a series of specialized steps that underline the importance of both functionality and longevity.

As industries evolve and requirements become more stringent, the need for advanced joining methods becomes paramount. Enter the world of our proprietary brazing technology—a game-changer in tube assembly, promising unparalleled strength and durability. Through this innovative approach, the boundaries of what’s possible in tube assembly are not just pushed but redefined, setting a new benchmark for excellence. Stay tuned as we delve deeper into this transformative technology and the intricacies of tube assembly manufacturing.

OUR PROCESS

CLEANING

Vertical Flushing and Ultraclean are used to remove shavings and particles.
January 01, 2021
12:00 AM

RUST PROTECTION

Vertical Flushing with rust inhibitor is compatible with all hydraulic systems to protect the ID and OD from corrosion.
January 01, 2021
12:00 AM

BENDING

Bend both tube ends from 1/4" through to 2" OD
January 01, 2021
12:00 AM

FLARING

JIC, Female O-Ring Face Seal, Standard bead up to .065" Wall.
January 01, 2021
12:00 AM

INDUCTION BRAZING

A wide variety of custom manifolds and tube assemblies are available.
January 01, 2021
12:00 AM

COATING

Outside services are used to plate and powdercoat up to 20ft.
January 01, 2021
12:00 AM

OUR PROPRIETARY COPPER BRAZING TECHNOLOGY

Only the fitting and the tube are heated to the melting temperature of copper, 1981F. The tube itself is not weakened by prolonged heating at high temperatures, resulting in an assembly with up to 30% higher burst pressure.

Braze connections made in minutes. The process does not requite lengthly pre-heat/start up and is ready instantly.

The reducing atmosphere is non-combustable/explosize so the process is intrinsically safe.

Joints are cleaned and ready for plating ot powdercoat with additionaly processing.

The process is more energy efficient and eco-friendly.

Capillary flow of copper can be seen as it happens.

Contact Us

Looking for reliable custom OEM fluid power solutions? Our team is ready to work with you to develop systems tailored to your specific needs. Whether you’re designing new equipment or improving existing systems, we’re here to help.

Contact Us

  • This field is for validation purposes and should be left unchanged.